DIY Suspension Fork Oil Change for Selva S

When it comes to maintaining the performance of your Formula Selva S [paid link] suspension fork, one of the most crucial tasks is changing the oil. Regular oil changes ensure smooth operation, prevent excessive wear, and prolong the lifespan of your suspension fork. In this guide, we’ll cover everything you need to know about changing the oil in your Selva S [paid link] fork. This process requires a bit of mechanical know-how, but with the right tools and instructions, you can easily handle it yourself.

Tools Required

  • 5mm Allen wrench [paid link]
  • 10mm Allen wrench [paid link]
  • Torque wrench [paid link]
  • Suspension fluid (recommended for Selva S)
  • Oil drain pan
  • Seal press
  • Soft rags or shop towels
  • Broom or brush (for cleaning)
  • Fork oil syringe or pump
  • New seals (optional but recommended)
  • Small container for used oil
  • A clean workspace with good lighting

Preparing for the Oil Change

Before diving into the oil change, make sure your bike is on a stable surface and you have all your tools ready. Setting up a clean environment is crucial, as dirt and debris can cause problems during the procedure.

Step 1: Remove the Fork from the Bike

The first step in changing the oil in your Selva S suspension fork is removing the fork from your bike. Follow these steps to detach the fork safely:

  1. Loosen the headset bolts using a 5mm Allen wrench.
  2. Remove the front wheel by detaching the quick-release or axle, depending on your bike’s configuration.
  3. Loosen the fork stem bolts and remove the fork from the head tube.

Once the fork is removed, place it on a clean, stable surface to begin the oil change process.

Step 2: Prepare the Suspension Fork

Now that your fork is detached from the bike, it’s time to prepare it for the oil change.

  1. Clean the external parts of the fork using a soft cloth to remove dirt and debris. This prevents any particles from entering the fork internals during the disassembly process.
  2. Secure the fork in a work stand, or you can use a soft towel to cushion it if working on a table.

Draining the Old Oil

Draining the old oil is essential to ensure that the new oil flows smoothly within the fork’s internal components.

Step 3: Remove the Damper Assembly

The damper is the main component holding the suspension oil. To access it:

  1. Locate the damper screw at the top of the fork and remove it using the appropriate Allen wrench.
  2. Loosen and remove the damper assembly by gently pulling it from the fork leg. You may need to use a small amount of force, but avoid damaging the internals.
  3. Drain the oil from the damper and fork leg into the oil drain pan. Be sure to collect as much of the old oil as possible, as this ensures you don’t mix old and new fluids.

Step 4: Remove the Lower Leg

Once the damper is removed, you will need to access the lower fork leg to fully drain the oil:

  1. Loosen the bolts on the lower leg of the fork using a 10mm Allen wrench. Typically, these bolts are located on either side of the fork leg.
  2. Carefully remove the lower leg from the main body of the fork. Be cautious of any internal seals or o-rings that may come loose during this process.

Cleaning the Fork

Now that you have drained all the old oil, it’s time to clean the fork to prevent any contamination.

  1. Inspect the seals for wear and tear. It’s a good idea to replace them if they appear damaged.
  2. Clean the internal components of the fork using a clean rag. Make sure to wipe down the internal fork tube and the damper assembly to remove any oil residue.
  3. Clean the lower legs of the fork and inspect the parts for any damage, dirt, or debris.

Adding the New Oil

Adding the correct suspension oil is vital for the performance of the Selva S fork. Formula recommends a specific type of fluid, so ensure you use the recommended suspension fluid for your fork model.

Step 5: Install New Oil Seals (Optional)

If you are replacing the seals, this is the perfect time to do it:

  1. Press the new seals into the lower legs and the damper assembly using a seal press. Make sure the seals are seated correctly to avoid leaks.
  2. Lubricate the seals with a small amount of oil to ensure smooth movement.

Step 6: Add New Oil

Now that your fork is clean and the seals are installed (if applicable), it’s time to add new oil.

  1. Pour the new oil into the fork using a syringe or oil pump to ensure precise amounts. Refer to the manual for the exact amount needed for your specific fork.
  2. Install the damper assembly back into the fork, ensuring it’s aligned properly and seated securely.
  3. Reinstall the lower leg onto the fork and tighten the bolts to the recommended torque value using a torque wrench [paid link].

Reassembly and Final Adjustments

Once the new oil is added and the components are secured, it’s time to reassemble the fork and make sure everything is functioning correctly.

Step 7: Reattach the Fork to the Bike

  1. Carefully align the fork back into the headset and tighten the headset bolts.
  2. Attach the front wheel and secure it with the axle or quick-release lever.
  3. Tighten the stem bolts to the manufacturer’s recommended torque specifications.

Step 8: Test the Fork

Before riding, it’s important to test the fork to ensure it’s working properly:

  1. Push down on the fork to check for smooth compression and rebound.
  2. Check for leaks by inspecting the seals and bolts.

If everything feels right and there are no issues, you’ve successfully completed the oil change for your Selva S suspension fork!

Troubleshooting Common Issues

While performing an oil change on your Selva S fork, you may encounter a few common issues:

  • Oil Leaks: If you notice oil leaking from the seals, ensure that the seals are installed correctly and that they are not damaged. Replacing worn-out seals can often solve this issue.
  • Fork not compressing or rebounding properly: This could be due to incorrect oil levels or air in the damper. Make sure to use the correct amount of oil and bleed the fork if necessary.
  • Fork feels too soft or too stiff: This can be adjusted by changing the oil volume or using different oil viscosities. Experiment with different levels to fine-tune your fork’s performance.

Customization and Optimization for Better Performance

If you’re looking to optimize your Selva S fork for better performance, consider the following:

  1. Adjusting oil viscosity: Experimenting with different oil viscosities can affect the responsiveness of your fork. Thicker oil will provide more damping, while thinner oil allows for more sensitivity.
  2. Changing the air pressure: Adjusting the air spring pressure in conjunction with the oil change can help dial in the fork’s overall feel.
  3. Upgrading to high-performance oil: Formula offers special oils that can increase the performance and longevity of your suspension. Consider upgrading to a more advanced oil for better control and smoother ride quality.

Compatibility with Other Drivetrain Components

When performing maintenance on your Selva S fork, it’s essential to consider its compatibility with your bike’s other components. The Selva S is designed to work seamlessly with a wide range of mountain bike drivetrains. Ensure that your fork is properly matched with the correct head tube, axle, and stem size for your frame.


By following these steps, you can perform a suspension fork oil change on your Formula Selva S fork with confidence. Regular maintenance will help you get the most out of your suspension and ensure a smoother, more enjoyable ride.